Showing posts with label continuous level. Show all posts
Showing posts with label continuous level. Show all posts

The Level Measurement Company That Industrial Engineers Trust When It Really Matters

AMETEK Drexelbrook

There's a question that practically every industrial process has to answer, dozens of times a day, across thousands of facilities around the world: how much material is in that vessel, and where exactly is the level? It sounds simple enough, but in reality, level measurement is one of the most technically demanding challenges in industrial instrumentation. Fluids foam. Solids bridge and coat. Temperatures spike and pressures fluctuate. Hazardous materials demand failsafe reliability. For engineers who live with these challenges every day, one name has stood out for decades as the company that genuinely gets it right — AMETEK Drexelbrook.
Founded in 1963 and headquartered in Horsham, Pennsylvania, Drexelbrook built its reputation on a single, transformative idea: that there was a better way to measure level than the technologies available at the time. The company pioneered RF admittance level instrumentation, coining the very term "RF admittance" to describe an approach that went beyond simple capacitance measurement. By developing its proprietary Cote-Shield technology, Drexelbrook solved one of the industry's most persistent headaches — the problem of conductive material coating the sensor and causing false readings. That breakthrough alone set the company apart, and it's been setting the standard ever since.
Today, AMETEK Drexelbrook operates as part of AMETEK Level Measurement Solutions, a division of AMETEK, Inc., a global industrial technology leader with approximately $7.5 billion in annual sales. Being part of AMETEK gives Drexelbrook the engineering resources and global reach of a major corporation while maintaining the deep application expertise and product focus that made it great in the first place.
What Does Drexelbrook Actually Make?
Drexelbrook's product portfolio is genuinely comprehensive, which matters because no single measurement technology works well in every situation. The company offers point level switches and continuous level transmitters across multiple technology platforms — RF admittance, ultrasonic, open-air radar, magnetostrictive, and guided wave radar. That breadth means a Drexelbrook engineer can honestly recommend the best technology for your specific application rather than shoehorning your problem into the one solution they happen to sell.
The RF admittance product line remains the crown jewel and is widely considered the industry's gold standard for difficult applications involving viscous fluids, slurries, foamy materials, and coating-prone substances. For non-contact applications, the USonic ultrasonic transmitters feature patented SmartGain technology that automatically ignores false echoes from tank obstructions and agitator blades — no manual tweaking required. The open-air radar transmitters use FMCW technology for highly accurate continuous measurement even in vapor-heavy or turbulent environments.
One product that deserves special mention is the Universal Water Cut Meter, which measures the water content of crude oil flowing through a pipeline. It's a niche application, but a critically important one for the oil and gas industry, where accurate water cut measurement directly impacts production accounting and revenue calculations. Drexelbrook's decades of capacitive measurement expertise make it one of the few companies capable of doing this reliably.
More recently, Drexelbrook has moved into Industrial IoT with the BrightTEK wireless tank monitoring system, which includes satellite uplink capability for remote or off-grid locations. That's a meaningful evolution for a company with roots in analog instrumentation.
Who Trusts Drexelbrook?
The customer list reads like a map of heavy industry. Oil refineries, petrochemical plants, pharmaceutical manufacturers, food and beverage processors, pulp and paper mills, water and wastewater treatment facilities, power generation plants, mining operations, cement manufacturers, steel mills — if there's a vessel with a level that needs measuring, Drexelbrook has probably solved that problem for someone in that industry already.
In safety-critical applications, Drexelbrook's commitment to reliability really shines. Many of their instruments carry SIL 2 certification, with SIL 3 capability in redundant configurations, as well as FM, ATEX, and IECEx approvals for hazardous-area use. Features like AutoVerify and Manual Certify allow operators to confirm that their level switches will actually respond when called upon — without interrupting the process or pulling the sensor. For high-level alarms on storage tanks or overfill protection systems, that kind of confidence isn't a luxury; it's a legal and ethical requirement.
A Reputation Built on the Hard Stuff
What's most telling about AMETEK Drexelbrook's reputation isn't what they say about themselves — it's the applications engineers trust them with. When process conditions are harsh, when the material is problematic, when the consequences of a bad reading are serious, that's when experienced instrumentation professionals reach for Drexelbrook. More than 60 years of application data, a genuine commitment to recommending the right technology for each job, and products built to perform in conditions that would defeat lesser instruments — that combination is why Drexelbrook remains the reference standard in industrial level measurement.
If you're evaluating level measurement solutions for a demanding application, drexelbrook.com is the right place to start.
Serving New England: Piping Specialties, Inc. / PSI Controls
For customers throughout New England, local expertise and support are available through Piping Specialties, Inc. / PSI Controls, the authorized regional representative for AMETEK Drexelbrook. PSI Controls supports the full Drexelbrook product line across all applications — from straightforward point level switches to complex continuous measurement installations in demanding process environments. Whether you're specifying a new system, troubleshooting an existing installation, or looking for guidance on which technology is right for your application, PSI Controls brings both the product knowledge and the regional presence to help you get it right. For New England facilities in chemical processing, water and wastewater, food and beverage, power generation, and beyond, PSI Controls is your first call for AMETEK Drexelbrook solutions.

Advanced Water Level Monitoring in Sewage Pools

Advanced Water Level Monitoring in Sewage Pools

The complex sewage system of a power plant necessitates immediate maintenance and management. The water utilized for operating turbines and other waste materials runs through the sewage system, and ultimately to the municipal wastewater treatment facility.

Some treatment pools are located in isolated areas around the plant, making it challenging for maintenance staff to access and repair damage promptly. Plant maintenance personnel continually look for ways to more effectively manage the pools and avoid situations where wastewater could overflow.

With the sewage system linked to a central control room, data from each sewage pool has to be transmitted to the primary Distributed Control System (DCS). To achieve optimal management of the sewers, continuous monitoring and attendants are usually necessary.

Technicians understand that sewer blockages inevitably lead to wastewater flooding due to the time required for the equipment to address the backup. This flooding results in significant damage to the surrounding area. Hence, it is crucial to regulate the wastewater level in the pools to prevent such incidents from occurring.

An outstanding solution for this problem is to install two Drexelbrook USonic continuous level transmitters to monitor level in the sewage pools. The USonic's capability to deliver contactless, continuous, and precise water level readings in the pools provide engineers with a comprehensive understanding of the pools' condition. The device's compact size and integral design facilitate easy installation, enabling a quick and efficient solution. With a measuring range of up to 30 feet, the USonic effortlessly provides water level readings of the 12-foot-high sewage pools. Its scan distance function can identify obstacles in the pool and record interfering signals. The USonic connects to the central control system via a 4-20mA interface, granting the engineers constant oversight of the water levels in the sewers, ensuring that the sewers would maintain the appropriate water level and the system would receive a notification in the event of an emergency.

For more information about the use of Drexelbrook USonic level transmitters in New England, contact:

Piping Specialties / PSI Controls
800-223-1468

Level Measurement for Water in Sewage Pools

Level Measurement for Water in Sewage Pools

This application takes place at a large power plant well known for its "Green Approach" and it's commitment to ensuring a clean and healthy atmosphere in and around the plant. 

The branched sewer system of the power plant requires instant maintenance and control. The plant uses water to operate the turbine. This water and other wastes move to the city’s wastewater treatment plant through the sewage system.

Some of the sewers are dispersed in remote locations around the plant, making it difficult for personal maintenance personnel to approach and repair damage on time. Plant technicians were looking for a solution to control the sewers better and avoid cases where wastewater might overflow. 

The sewage pool readings had to be transmitted to the central DCS because the sewage system connects to a central control room. The plant needed a 24/7 watch and an on-site guard to gain maximum control over those sewers. 

Technicians also stressed that wastewater flooding was inevitable because it takes time for the equipment to handle blockages. This flooding has caused severe damage to the environment. It was essential to control the wastewater level in the sewers to avoid cases such as these from reappearing. 

The Drexelbrook Usonic - The Solution 

After a lengthy examination of several possibilities, the plant decided to install two Drexelbrook USonic systems in its sewage pools. The ability of USonic to produce non-contact, continuous, and accurate readings of the water level in the pools gave the engineers of the plant a clear picture of the pools' status. 

Its compact size and integral construction simplify its installation, offering an efficient solution in no time at all. The USonic had no problem providing 12ft water level readings with a measurement range of up to 30 ft.  It can map obstacles in the pool and memorize interfering signals with its scan distance function. 

The USonic was linked to the central control system via 4-20mA, allowing the plant engineers to control the water level in the sewers constantly. The engineers know that the sewers would maintain the correct water level, and the system would be alerted in an emergency. 

Summary

The two USonic systems installed in the power plant give complete control over the sewers' water level to the plant's engineers. The systems' ability to display continuous level readings around the clock improved maintenance crews handle the sewage system.

To detect sudden blockages and avoid environmental damage on time, they can now save time. The plant received an immediate return on investment due to its compact size and reduced price.

Piping Specialties / PSI Controls
800-223-1468

Continuous and Point Level Control Selection Guide

Drexelbrook Continuous and Point Level Control
Drexelbrook Continuous and Point Level Control Products
Based on experience from of thousands of inquiries about level measurement, most questions boil down to "What is the best level measurement instrument for my application? That depends on quite a few application considerations, such as:
  • Will the measured media add coating to the probe?
  • Can the probe have contact with the media?
  • Are there explosion hazards?
  • What is the physical type of application, well, tank, open channel or floating roof tank?
This document can help deliver the perfect continuous level transmitter or level switches for your application.

Download a PDF version of the Drexelbrook Continuous and Point Level Control Selection Guide here, or view the embedded document below.

https://psi-team.com
800-223-1468