Showing posts with label RF Admittance. Show all posts
Showing posts with label RF Admittance. Show all posts

The Level Measurement Company That Industrial Engineers Trust When It Really Matters

AMETEK Drexelbrook

There's a question that practically every industrial process has to answer, dozens of times a day, across thousands of facilities around the world: how much material is in that vessel, and where exactly is the level? It sounds simple enough, but in reality, level measurement is one of the most technically demanding challenges in industrial instrumentation. Fluids foam. Solids bridge and coat. Temperatures spike and pressures fluctuate. Hazardous materials demand failsafe reliability. For engineers who live with these challenges every day, one name has stood out for decades as the company that genuinely gets it right — AMETEK Drexelbrook.
Founded in 1963 and headquartered in Horsham, Pennsylvania, Drexelbrook built its reputation on a single, transformative idea: that there was a better way to measure level than the technologies available at the time. The company pioneered RF admittance level instrumentation, coining the very term "RF admittance" to describe an approach that went beyond simple capacitance measurement. By developing its proprietary Cote-Shield technology, Drexelbrook solved one of the industry's most persistent headaches — the problem of conductive material coating the sensor and causing false readings. That breakthrough alone set the company apart, and it's been setting the standard ever since.
Today, AMETEK Drexelbrook operates as part of AMETEK Level Measurement Solutions, a division of AMETEK, Inc., a global industrial technology leader with approximately $7.5 billion in annual sales. Being part of AMETEK gives Drexelbrook the engineering resources and global reach of a major corporation while maintaining the deep application expertise and product focus that made it great in the first place.
What Does Drexelbrook Actually Make?
Drexelbrook's product portfolio is genuinely comprehensive, which matters because no single measurement technology works well in every situation. The company offers point level switches and continuous level transmitters across multiple technology platforms — RF admittance, ultrasonic, open-air radar, magnetostrictive, and guided wave radar. That breadth means a Drexelbrook engineer can honestly recommend the best technology for your specific application rather than shoehorning your problem into the one solution they happen to sell.
The RF admittance product line remains the crown jewel and is widely considered the industry's gold standard for difficult applications involving viscous fluids, slurries, foamy materials, and coating-prone substances. For non-contact applications, the USonic ultrasonic transmitters feature patented SmartGain technology that automatically ignores false echoes from tank obstructions and agitator blades — no manual tweaking required. The open-air radar transmitters use FMCW technology for highly accurate continuous measurement even in vapor-heavy or turbulent environments.
One product that deserves special mention is the Universal Water Cut Meter, which measures the water content of crude oil flowing through a pipeline. It's a niche application, but a critically important one for the oil and gas industry, where accurate water cut measurement directly impacts production accounting and revenue calculations. Drexelbrook's decades of capacitive measurement expertise make it one of the few companies capable of doing this reliably.
More recently, Drexelbrook has moved into Industrial IoT with the BrightTEK wireless tank monitoring system, which includes satellite uplink capability for remote or off-grid locations. That's a meaningful evolution for a company with roots in analog instrumentation.
Who Trusts Drexelbrook?
The customer list reads like a map of heavy industry. Oil refineries, petrochemical plants, pharmaceutical manufacturers, food and beverage processors, pulp and paper mills, water and wastewater treatment facilities, power generation plants, mining operations, cement manufacturers, steel mills — if there's a vessel with a level that needs measuring, Drexelbrook has probably solved that problem for someone in that industry already.
In safety-critical applications, Drexelbrook's commitment to reliability really shines. Many of their instruments carry SIL 2 certification, with SIL 3 capability in redundant configurations, as well as FM, ATEX, and IECEx approvals for hazardous-area use. Features like AutoVerify and Manual Certify allow operators to confirm that their level switches will actually respond when called upon — without interrupting the process or pulling the sensor. For high-level alarms on storage tanks or overfill protection systems, that kind of confidence isn't a luxury; it's a legal and ethical requirement.
A Reputation Built on the Hard Stuff
What's most telling about AMETEK Drexelbrook's reputation isn't what they say about themselves — it's the applications engineers trust them with. When process conditions are harsh, when the material is problematic, when the consequences of a bad reading are serious, that's when experienced instrumentation professionals reach for Drexelbrook. More than 60 years of application data, a genuine commitment to recommending the right technology for each job, and products built to perform in conditions that would defeat lesser instruments — that combination is why Drexelbrook remains the reference standard in industrial level measurement.
If you're evaluating level measurement solutions for a demanding application, drexelbrook.com is the right place to start.
Serving New England: Piping Specialties, Inc. / PSI Controls
For customers throughout New England, local expertise and support are available through Piping Specialties, Inc. / PSI Controls, the authorized regional representative for AMETEK Drexelbrook. PSI Controls supports the full Drexelbrook product line across all applications — from straightforward point level switches to complex continuous measurement installations in demanding process environments. Whether you're specifying a new system, troubleshooting an existing installation, or looking for guidance on which technology is right for your application, PSI Controls brings both the product knowledge and the regional presence to help you get it right. For New England facilities in chemical processing, water and wastewater, food and beverage, power generation, and beyond, PSI Controls is your first call for AMETEK Drexelbrook solutions.

New Drexelbrook Level & Analytical Solutions Brochure Now Available!

New Drexelbrook Level & Analytical Solutions Brochure Now Available!

Piping Specialties, Inc. is excited to announce the release of the new 2025 Drexelbrook Level & Analytical Solutions Brochure, a comprehensive guide to one of the industry’s most trusted names in level measurement. For over 50 years, Drexelbrook has delivered precision, durability, and application-specific performance across various industries, including chemical processing, water & wastewater, oil & gas, food & beverage, power generation, and more.


The brochure highlights Drexelbrook’s full portfolio of RF AdmittanceUltrasonicMagnetostrictive, and Water Cut Measurement technologies - each engineered for accuracy and reliability in the most demanding industrial environments. From advanced point-level switches with Cote-Shield™ coating immunity to high-accuracy magnetostrictive systems and non-contact ultrasonic transmitters, the guide showcases solutions designed to improve uptime, enhance safety, and reduce maintenance.


Whether you need continuous level measurement, point level detection, specialty interfaces, or sanitary 3A-compliant instrumentation, the new brochure provides an at-a-glance look at the full range of products and capabilities now available.


Download the brochure today and see how Drexelbrook—supported locally in New England by Piping Specialties - delivers precision, protection, and performance for your most critical applications.

Plugged Chute Detection Technology: The Superiority of RF Admittance

The Best Plugged Chute Detection Technology: The Superiority of RF Admittance

The operation of industrial processes is a delicate balance of efficiency, safety, and maintenance. A crucial part of maintaining this balance is ensuring the smooth operation of material handling systems, which often employ chutes to transport bulk materials. One common complication these systems face is the problem of chute blockages or plugging, a critical issue that can lead to costly downtime, equipment damage, and potential safety hazards.


Plugged chute detection technologies mitigate these challenges, offering early detection and warning of chute blockages. However, the effectiveness of these technologies varies, and understanding their characteristics is essential for making an informed decision.


Overview of Plugged Chute Detection Technologies

Plugged chute detection technologies fall into three broadly classified groups, mechanical, acoustic, and electromagnetic methods.


Mechanical systems, such as tilt switches and paddle wheel indicators, are simple and inexpensive but prone to mechanical failure and false alarms due to vibration or material buildup. They also require regular maintenance to function effectively.


Acoustic detectors, on the other hand, utilize microphones to listen for changes in the acoustic signature of material flow. While this can be an effective method, it is sensitive to environmental noise and requires sophisticated signal processing to distinguish between normal and blocked flow.


Electromagnetic methods include capacitive probes, microwave radar, and RF Admittance. These offer non-contact detection and are less prone to false alarms and mechanical failures—however, the material's properties, environmental conditions, and installation setup affect their performance and application.


RF Admittance: The Optimal Choice

After an extensive review of these technologies, RF Admittance emerges as the overall best selection for plugged chute detection for several reasons:


Reliability

RF Admittance technology uses a probe to measure changes in the dielectric constant (a property of materials that affects their response to an electric field) between the sensor and the chute wall. When the chute is clear, the admittance (the measure of how easily a circuit or device allows an electric current to pass) between the probe and chute wall will be at one level, and when the chute is blocked, the admittance will change significantly. This reliable detection method leads to fewer false alarms than mechanical and acoustic systems.


Resistance to Material Buildup

One of the significant advantages of RF Admittance technology is its resistance to material buildup on the probe. The technology uses a driven shield construction that ensures only the material near the active sensor affects the reading. This feature helps to eliminate the risk of false alarms due to material buildup, a common issue in other technologies.


Versatility

RF Admittance technology works with various materials, regardless of their conductive or non-conductive properties, making it a versatile solution in different industries handling multiple types of bulk materials.


The Drexelbrook Solution


The Drexelbrook Plugged Chute Detector consistently identifies whether material is flowing through chutes. If the material ceases to flow due to a blockage, an alarm from the flush-mounted capacitance sensing element will be triggered, prompting further necessary actions such as notifying an operator or shutting down a conveyor belt.


The Drexelbrook detector, also known as a blocked chute switch, reliably tracks the presence or absence of bulk solids material in chutes without compromising flow speed. This cost-effective device ensures the continuous flow of materials.


Its robust sensor design makes this point-level switch optimal for handling materials such as coal, wood chips, ores, and powders. Since it is flush mounted through a chute wall, there is no protrusion into the chute to hinder or obstruct material flow.


The point-level switch can automatically identify and disregard coatings, thus preventing false alarms. It features a universal power supply that auto-detects and adjusts to the input power source.


Unlike similar technologies, the point-level switch for detecting plugged chutes permits remote electronics installation at a convenient or safer location.


The dependable detection of plugged chutes ensures smooth plant operations and significantly reduces the chance of spills due to blockages.


Key Features:

  • Availability of both curved and flat sensors
  • DPDT relay dry contacts rated at 5A, 120VAC
  • Requires less maintenance compared to other technologies; devoid of any moving parts that could potentially hang up or wear out
  • Utilizes Drexelbrook PML series electronics
  • Auto-detecting supply voltage range: 19-250 VAC, 18-200 VDC, without the need for jumpers

For more information, contact:
Piping Specialties, Inc.
https://psi-team.com
800-223-1468

Replace Inaccurate and High Maintenance Displacer Level Controls With RF Admittance Technology

Replace Inaccurate and High Maintenance Displacer Level

 Cost Effective Alternative to Displacer Level Measurements

THE PROBLEM

  • Displacer accuracy is dependent on the specific gravity of a fluid. Varying specific gravities and “off spec” product result in significant measurement errors.
  • Coating build-up on the displacer body produces errors.
  • “Blowdowns” to clean displacer internals and cages is time consuming and expensive.
  • Rebuilds due to component wear add significantly to the total cost of ownership.
  • Interface measurements are more sensitive to slight specific gravity variances and result in separator throughput lower than the design specification.

THE SOLUTION

  • AMETEK Drexelbrook Radio Frequency (RF) Admittance technology eliminates all of the inherent problems with Displacer technology level measurement.
  • RF is immune to changes in specific gravity, density, temperature, and pressure.
  • Accuracies to 1⁄4 inch of level in short span installations.
  • No moving parts to wear, No periodic maintenance.
  • Replacement cost differentials covered by eliminating one rebuild.

Piping Specialties / PSI Controls
https://psi-team.com
800-223-1468