Thursday, October 12, 2017

Mogas FlexStream: Rotary Control Technology for Severe Service Applications

Process plants have increased throughput causing operating pressures and flow rates to increase as well. Advanced production techniques demand better equipment and valve performance to handle these severe conditions. FlexStream rotary control technology is designed specifically for severe service conditions, to provide superior velocity control, variable characterization, exceptionally high rangeability, and precision modulation.

Mogas FlexStream
1) Diffusion element splits and aligns the flow.
2) The control element reduces the flow velocity.
Within a compact replaceable trim design, located downstream with a seat, FlexStream technology employs flow paths of different configurations to control flow and pressure drop. First the diffusion element splits and aligns the flow, then the control element reduces the flow velocity through a variable arrangement of torturous flow path. This allows precise pressure let down, and velocity control custom tailored to process conditions. These torturous flow paths consist of a series of right angle turns. Pressure is reduced by directing fluid flow through these right angles, which control kinetic energy and velocity. Pressure drop at each stage is evenly distributed, while the torturous path expands at each right angle to ensure velocities will not be increased. The larger the pressure drop, the more turns are required to control velocity.

For applications requiring high rangeability, ideal flow control is available by varying the combination of control area and open area, within the trim. The control area determines the amount of bore filled with multi-stage paths, and is used for higher pressure drop lower flow conditions. The open area determines the amount of unrestricted flow, and is used for lower pressure, drop higher flow conditions. This custom fill characterization can vary from 30 to 100 percent, depending on flow conditions, pressure drop, noise level, and outlet velocity required. Precise process and velocity control are achieved at every stage of valve opening, with exceptionally high rangeability in a single control valve.

For gas and steam applications, extreme noise and vibration are reduced or eliminated. The patented FlexStream technology expands upon the strengths of Mogas quarter turn ball valves to offer application-specific trim engineered for high delta-P applications, replaceable control element design, greater Cv per inch compared to the competition, and a smaller dimensional envelope in a traditional control valve.